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2010年11月30日 星期二

HIMAX 電動起子操作說明

HIMAX 電動起子操作說明
ppt投影片檔案請看以下連結!
http://www.scribd.com/doc/44433746/HIMAX-%E9%9B%BB%E5%8B%95%E8%B5%B7%E5%AD%90%E6%93%8D%E4%BD%9C%E8%AA%AA%E6%98%8E

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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .
HIMAX台力牌电动起子www.ehimax.com 始于2001, 位于中国宁波,是专业的电动起子、电动螺丝刀、电批、电动工具制造商及供应商。就像HIOS好握速, Kilews奇力速, Delvo, Kolver, ASA好帮手, Conos技友等品牌, HIMAX台力牌电动起子也是世界最佳电动起子品牌。 HIMAX电动起子/螺丝刀/ 电批是专为精密电子及机械组装线及生产线设计的。因为HIMAX电动起子拥有精确的扭力控制,同时能够锁附各类大小的微型电子螺丝、细小螺丝,因此各项精密产品如平板电脑, 个人电脑, 计算机, 笔记型电脑, 数位相机, 手机行动电话,电视游戏机, 随身小型游戏机, 及其他随身电子产品设备等等,皆可采用HIMAX电动起子进行产品组装以确保生产品质。
我们也以平实的价格供应各式品质优良、物美价廉的起子头/批头、螺丝供料机、螺丝计数器、电动起子电源供应器及各式电动工具、五金工具等。
欢迎参观我们的网站
www.ehimax.com 购各式工具,我们同时也在脸书、Google+、Blogger、Wordpress.com上分享各类电动工具维修操作要诀及相关知识,并定期公布新品资讯及优惠活动。您也可在推特及噗浪上关注我们的最新讯息。 HIMAX台力牌电动起子感谢您的支持!

如何選擇起子頭?

HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .
HIMAX台力牌电动起子www.ehimax.com 始于2001, 位于中国宁波,是专业的电动起子、电动螺丝刀、电批、电动工具制造商及供应商。就像HIOS好握速, Kilews奇力速, Delvo, Kolver, ASA好帮手, Conos技友等品牌, HIMAX台力牌电动起子也是世界最佳电动起子品牌。 HIMAX电动起子/螺丝刀/ 电批是专为精密电子及机械组装线及生产线设计的。因为HIMAX电动起子拥有精确的扭力控制,同时能够锁附各类大小的微型电子螺丝、细小螺丝,因此各项精密产品如平板电脑, 个人电脑, 计算机, 笔记型电脑, 数位相机, 手机行动电话,电视游戏机, 随身小型游戏机, 及其他随身电子产品设备等等,皆可采用HIMAX电动起子进行产品组装以确保生产品质。
我们也以平实的价格供应各式品质优良、物美价廉的起子头/批头、螺丝供料机、螺丝计数器、电动起子电源供应器及各式电动工具、五金工具等。
欢迎参观我们的网站
www.ehimax.com 购各式工具,我们同时也在脸书、Google+、Blogger、Wordpress.com上分享各类电动工具维修操作要诀及相关知识,并定期公布新品资讯及优惠活动。您也可在推特及噗浪上关注我们的最新讯息。 HIMAX台力牌电动起子感谢您的支持!

Product Introduction - HIMAX T65 DC Electric Screwdrivers

TL-6500
TL-6500
HIMAX TL-6500
Torque controlled DC type electric screwdrivers
High torque type 2.0~20.0 Kgf-cm

>Best choice for high torque and high efficient operation
>Stability
>Durability
>High efficiency
Main applicable products
Cameras, mobiles, HDD, CD, laser reading heads, car-carried sound equipment, small VTR, UPS navigators, small computers, TFT panels, NB notebook PC, video game machines, facsimile sets, TV sets, photo printers, telescopic antenna, communication equipment, video recorders, car lamp and lighting fixtures etc.
PDF Download:HIMAX TL-6500 Get Information Print|2008/09/10|View:1044
Specification


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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .

2010年11月29日 星期一

How to Fix a Broken Electric Screwdriver

An electric screwdriver is light, compact and extremely handy around the house. At times, an electric screwdriver may break down. The most common causes for the break down are accumulation of dirt, grime and dust. At times a screwdriver stops working when the copper connections on the armature get coated and fail to conduct. Follow the directions below to learn how to fix your broken electric screwdriver.

Step 1 – Take Safety Precautions
Make sure that the electric screwdriver is not connected to an electric source before replacing the chuck or removing the casing. While you are unplugging the power cord, hold the plug and not the cord. In many cases attempting to fix an electric tool can be dangerous. Seek the help of a qualified professional if you do not know exactly what to do. 

Step 2 – Troubleshooting
First of all, troubleshoot your electric screwdriver by running it. Pin point the problem. If there is no response, there may be a fault in the battery or the power source. Replace the battery and see if it works now. If the electric screwdriver is locked up, there may be something stuck inside. For this, you will have to replace the chuck or regrind the bit. Refer to the screwdriver’s user manual to find its model and a list of easy and quick fixes. Write down a detailed description of the identified problem.

Step 3 – Replacing Chuck and Opening the Casing
To start with the repair, replace the chuck of the electric screwdriver. Use a screwdriver to loosen the screws and carefully remove the chuck. You must ensure that you have some proper replacement. Attach a new chuck. Next, if there is a need to access the inside of the electric screwdriver, unscrew the casing very carefully with a screw driver. Open it up by gently lifting off the casing.

Step 4 – Cleaning the Copper
If the copper connections are coated with dust or copper filings, you will need to clean the copper. For this purpose, you can use a sand paper. First, sand the copper well until it becomes shiny and smooth. Remove the dust and copper filings. Clean other visible parts of the screwdriver with a soft cloth as well.

Step 5 – Create a Wiring Diagram
Don’t forget to create a wiring diagram if you need to disconnect the wires for accessing the troubling area. Doing so is very important as once you are done you will need to know how everything goes together in the screwdriver. Make clear diagrams to avoid confusions. If you fail to assemble back the wires exactly as they were before, the electric screwdriver will not run properly or at all.

Step 6 – Replacing and Reassembling
Locate the points where the parts are jammed or locked up. Look for faulty parts as well. Try dislodging the detected jams and replace the broken parts carefully. Use only the replacements that are compatible with your model of electric screwdriver. Once you have located your problem and fixed it, reassemble your screwdriver. Reconnect the wires and put back the casing.

Quoted from: http://www.doityourself.com/stry/how-to-fix-a-broken-electric-screwdriver
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .

2010年11月28日 星期日

Electric Screwdrivers

Screwdrivers are equipment particularly developed to insert and tighten, or to loosen and eliminate screws. The screwdrivers are rotated manually or by electrical motors. An electric screwdriver is usually provided with many various tip kinds, like torx, Phillips, flat-head, and also the likes. The electric screwdrivers is accessible in the range of shapes, the tip could be rotated manually or by an electrical motor or other motor. In this section nevertheless, you'll discover only the electric screwdriver.
An electric screwdriver is really a extremely beneficial device, but not important to possess inside your toolbox.
These equipment are frequently interchangeable simply because numerous have exactly the same traditional end construction so that you can make use of exactly the same interchangeable bits. By utilizing the mechanism of this invention, 1 can effortlessly operate a big spool sensitive to some string's winding and playing out action without having the require for extensive hand manipulation. Electric screwdrivers are essential and neat simply because they're utilized to mix gears, batteries, switch and motors into 1 very compact and effective package deal. Whenever you open the package deal, you discover all from the fundamental components from the screwdriver are lined up from left to correct.
Electric screwdrivers are accessible in lengths ranging from 8-1/16 in. Handheld screwdrivers are accessible in idling speeds ranging from 350 rpm. They're extremely efficient and inexpensive. A typical electric screwdriver is developed for fundamental household projects. They extremely frequently are extremely effective methods and they mix batteries, motors, gears, plus a switch. Within the situation from the pneumatic screwdriver, pressurized atmosphere is saved in an atmosphere tank and this atmosphere generates the force needed to rotate the nosepiece.
Electric screwdrivers will drive via practically something. It's extremely essential that you simply make certain you will find no electrical cords or wires behind the region wherever you're functioning. Electric screwdrivers generally have only 1 speed, but it is significantly slower than a drill which means you ought to have no issue controlling the wire.
Numerous kinds from the electric screwdriver are assembled overseas in foreign factories. They frequently use Rare-earth motors and oversize shafts. Millions of these electric screwdrivers are within the area these days, worldwide, with much less than a 2% return rate for motor, clutch, or shaft difficulties. Simply because from the motion from the best layer, this supplies moves as soon as for each 7.Five rotations from the motor. It requires 7.Five turns from the bottom 6-tooth supplies for that bottom gears to travel about the ring as soon as, for a total supplies ratio of about 56.25:1. This type of style has allowed the improvement of electric screwdriver, which, since the name suggests, use an electrical motor to rotate the tad. Some drills also can be fitted with screwdriver heads.
Quoted from: http://www.electricscrewdrivers.net/
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .

2010年11月25日 星期四

Product Introduction - HIMAX T4/T5 DC Electric Screwdrivers

TL4000/5000/6000
TL4000/5000/6000
HIMAX TL4000/5000/6000
Torque controlled DC Type electric screwdriver
Middle torque type 1.0~12.0 Kgf-cm

>Superior quality sustaining 15,000,000 cycles of test
>Stability
>Accuracy
>High efficiency
Main applicable products
Digital cameras, HDD, CD, laser reading heads, car-carried sound equipment, UPS navigators, small VTR, small computers, TFT panels, NB notebook PC, facsimile sets, photo printers, telescopic antenna, communication equipment, video recorders, video game machines and car lamps etc.
PDF Download:HIMAX TL-4000/5000/6000 Get Information Print|2008/09/10|View:1305
Specification

HIMAX DC TYPE ELECTRIC SCREWDRIVERS
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .

How To Choose The Best Electric Screwdriver For Your Job

Perhaps you have had to put up with a obstinate screw that simply will not drive in to the material like you needed? What about one that wouldn't twist out for you? It could be annoying as well as time consuming. A decent electric screwdriver is certainly a great answer for these problems. They can be really efficient and economical.



In line electric screwdrivers are usually designed for fundamental household jobs. They are not overly powerful, but far more than adequate to get the job completed. For heavy duty jobs, contemplate making use of a drywall screwdriver. A drywall screwdriver will frequently have a lot more strength than a household version.

Pick an
electric screw driver which fits good in your hand. Several of the grips are rough and some have got a smooth, foam grip to them. Keep it in your hand and discover exactly how it feels after a few minutes. In the event that you will be making use of it for extended periods of time than comfort and ease is extremely crucial. You really do not want to end up with painful hands or blisters.

Various power screwdrivers have different amounts of torque power and speeds. You may need to compare this information prior to settling upon the model you wish to obtain. Take a bit of time to review what the advised uses are regarding every model. Compare and contrast this to the projects you are likely to embark on by using your brand new electric screwdriver.


For those that intend to utilize these wonderful power tools often, think about buying a screwdriver bit kit. It contains a durable carrying case. Inside you will discover a lot of parts and accesories that will help make almost all your jobs substantially easier.


Pretty few accidental injuries actually happen from utilizing an electric screwdriver, however they may. While utilizing a power screwdriver, remember at all times think about safe practices. Each of your hands ought to be absent from the actual area that spins. The turning bit can easily cut hand if you are not cautious. It is also a good plan to wear eye protection also.


Wind Generators For The Residence - Some Points And Useful Info

Nowadays, wind generators for the home come to be more and more common as energy costs grow. The wind turbine is installed on a tall tower, and the kinetic power from the blowing wind, converts into electrical energy to be utilized by the electrical system of your house.

Just What Is A Good Compressor Hose?

An air compressor hose is a hose that may be utilized to send pressurized air from one location over to some other spot. You'll generally locate an air hose within almost any mechanics shop.

DIY Lean To Conservatory: Why Getting One For Your Home Can Be Great
Conservatory kits today have a wide range of designs and sizes. Usually, their size is about 8 by 12, and for square sizes, 8 by 8. It depends on the amount of available space you own, and it is always good to fully utilize your available space.

All You Need To Find Out Regarding DIY Conservatory Blinds

So, you are lucky enough to have constructed and owned your very own beautiful conservatory. This is the best place for your loved ones to spend some time with each other, playing on the afternoons and chatting on early evenings.

Advantages You Can Get When Using DIY UPVC Conservatories
Lots of conservatory manufacturers prefer metal or wood as the primary material of the building. However, there is actually one material that can do the warming process much better than what these materials do - UPVC. Plant caregivers can get a lot more advantages of constructing DIY UPVC Conservatories.

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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .

2010年11月24日 星期三

The differences between the automatic and the semi-automatic Electric Screwdrivers?

The torque control methods for automatic/semi-automatic

When the automatic torque control (shut-off clutch) model reaches the pre-set torque value, the clutch will disengage and the motor will brake immediately. 
The screwdriver head will stop rotation and there is no reaction force. 
The accuracy will be within 3% and is suitable for the use in occasions that require high precision torque assembly.
  
When the semi-automatic torque control (slip clutch) model reaches the pre-set torque value, the clutch will disengage and the screwdriver head will stop rotation immediately.
However, the motor will stop rotation only after the release of the start switch.
It is suitable for the use of occasions that do not require precision torque assembly and it has the advantages of low malfunction, easy maintenance, and low price.
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .

2010年11月23日 星期二

Electric Screwdriver easy maintenance procedures

  1. The voltage must be confirmed before input power.
  2. Keep the Electric Screwdriver clean and from water.
  3. Replace the carbon brush regularly. Remove the carbon powder when replacing the carbon brush lest it accumulates and results in short-circuit. The carbon brush should be replaced when only 1/4 remains.
  4. Use the original manufactures carbon brush. If harder carbon brushes are use, they may last longer but will cause abnormal wear of armature. It is not worth it.
  5. Motor bearing should be oiled regularly. Add proper amount of oil only. Too much oil will flow into the inside of the magnet shell and cause the motor to overheat and lose magnetism and reduce the torque force.
  6. Gear boxed should be greased with grease specific for gears. Do not use liquid oil or butter. The stickiness of butter will cause the gear component to overheat.
  7. Do not drop anything into the equipment during the greasing process lest it damages the equipment.
  8. Do not use replacement parts for the parts to ensure the accuracy of the torque.
  9. For anything other than the situations listed above, please contact the providers of the screwdriver and let the technical staff handle it.
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .
        

2010年11月22日 星期一

常見的鎖緊螺絲相關問題

組裝電子產品時,螺絲選擇錯誤或是不當的螺絲孔柱設計,都是生產的不定時炸彈,這裡試著列出常見的問題與解決對策:

螺絲頭滑牙(strip) 
可能是電動起扭力太大、選錯了電動起子頭(bit)、或電動起子頭已經歪掉造成的。請先確認電動起子頭正確無勿後再試著降底電動起扭力;我經常看到螺絲頭的凹槽與電動起子頭不匹配造成的螺絲頭打滑,大部分都是平頭的凹槽螺絲卻拿尖頭的電動起子頭來鎖。
 另外電動起子頭如果保養不慎的話很容易弄彎,檢查的方法可以讓電動起子空轉後觀察起子頭是否成一直線,如果轉起來歪七扭八,就應該換掉起子頭,這一般都是管理問題
 如果上面的步驟都確認無誤了還是無法解決螺絲頭滑牙的問題,那就要嘗試螺絲硬化處理,一般都可以解決滑牙問題,但價錢會比較貴,建議還是更改螺絲孔的設計,或選擇更恰當的螺絲解決。

螺絲孔滑牙(strip)
請檢查螺絲孔的內孔徑是否太大,留意螺絲孔脫模角(draft angle)會影響螺絲孔徑的問題。檢查是否螺絲的牙距太小,小螺距的螺絲不利反覆的拆鎖,情況許可的話可以考慮選用較大牙距的螺絲。

螺絲孔破裂 (crack ) 
如果之前都沒問題,也沒有相關的設計變更,卻突然出現螺絲孔破裂的問題,請檢查塑膠射出成型時是否有摻雜二次料?或 塑膠射出成型時塑膠粒未乾燥完全?如果是在試產或剛量產的時候發生,要另外檢查螺絲選用是否正確?螺絲孔底下預留的間隙是否足夠容納溢出的塑膠屑?螺絲孔 壁厚度設計是否太薄?螺絲的扭力是否太大?

螺絲鎖不緊 
請檢查螺絲扭力是否太小、螺絲孔是否設計太小至螺絲鎖不到底?螺絲的吃牙數是否太少?一般螺絲的吃牙數最好要有3牙以上。 另外,如果產品內部有應力或是兩個鎖緊件上有頂出的設計,就要特別小心鎖不緊的可能性。

螺絲鎖緊後鬆動 
這是個比較麻煩的問題,一般常出現在有內部應力的設計上,或者是有振動需求的產品上面,比如說點陣式的印表機,車用電子產品。有時候某些對於熱脹冷縮特別敏感的塑膠也容易造成螺絲鬆脫的問題。 解決的方法通常是點膠固定螺絲或加上墊片。

轉自: http://www.researchmfg.com/2010/08/solution-for-loosing-screw/
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .
 

HIMAX台力牌电动起子www.ehimax.com 始于2001, 位于中国宁波,是专业的电动起子、电动螺丝刀、电批、电动工具制造商及供应商。就像HIOS好握速, Kilews奇力速, Delvo, Kolver, ASA好帮手, Conos技友等品牌, HIMAX台力牌电动起子也是世界最佳电动起子品牌。 HIMAX电动起子/螺丝刀/ 电批是专为精密电子及机械组装线及生产线设计的。因为HIMAX电动起子拥有精确的扭力控制,同时能够锁附各类大小的微型电子螺丝、细小螺丝,因此各项精密产品如平板电脑, 个人电脑, 计算机, 笔记型电脑, 数位相机, 手机行动电话,电视游戏机, 随身小型游戏机, 及其他随身电子产品设备等等,皆可采用HIMAX电动起子进行产品组装以确保生产品质。
我们也以平实的价格供应各式品质优良、物美价廉的起子头/批头、螺丝供料机、螺丝计数器、电动起子电源供应器及各式电动工具、五金工具等。
欢迎参观我们的网站
www.ehimax.com 购各式工具,我们同时也在脸书、Google+、Blogger、Wordpress.com上分享各类电动工具维修操作要诀及相关知识,并定期公布新品资讯及优惠活动。您也可在推特及噗浪上关注我们的最新讯息。 HIMAX台力牌电动起子感谢您的支持!

2010年11月19日 星期五

Electric and Pneumatic Screwdrivers Comparison

Compare the features of each to help you decide which is best for your application.

Electric Auto Shutoff Screwdrivers

PRECISE TORQUE CONTROL
Air screwdrivers with automatic shutoff clutches are sensitive to large swings in air pressure.  Electric drivers use adjustable micro switches for fast and precise response.

LOW SOUND LEVELS
The average auto shutoff electric screwdriver has a dbA range of 65-69 decibels.

LOW VIBRATION
Electric drivers provide the operator ergonomic relief from (RSS) Repetitive Stress Syndrome.  There is also less chance of damaging delicate electronic components.

NO AIR EXHAUST CONTAMINATION
There is no lubricated air being exhausted into the ambient work area.  Non-lubricated models still exhaust certain amounts of moisture and oil carry over from the air compressors.  There is less chance of contaminating the finished product.  However, minute amounts of carbon dust are emitted as the motor brushes wear.

EASY SET UP / VERSATILITY
There is no need to install costly air compressors, piping, FRLs, hoses and air connections.  Most electric screwdrivers and/or controllers can be connected directly to any grounded 110V outlet.  Tools can be quickly changed to different positions on the assembly line without having to make major changes.

ENERGY EFFICIENT
The average electric screwdriver draws only a mere 0.75 amps.  Small .20 HP screwdrivers require 8-12 cfm @ 90 PSI.  Even calculating only a 30% dwell time (4.0 cfm) you would need to figure each air screwdriver requires 1 HP of compressor power.

EASY TORQUE ADJUSTMENT
External torque adjustment rings make calibrating electric screwdrivers easy.  No special tools are required.  Operators can use the reference scales to set the torque.  Torque adjustment covers are available to avoid accidentally changing the setting.

Pneumatic Auto Shutoff Screwdrivers

TORQUE PRECISION
Both electric and pneumatic screwdrivers have mechanical clutches.  The shutoff mechanisms of both (micro switches or air valves) are designed to shut off the power source whether compressed air or electricity.  Accuracy is more a function of choosing the correct speed and clutch spring.

POWER TO WEIGHT RATIO
Typically, hand held air screwdrivers are lighter and smaller than electric screwdrivers. They have a better power to weight ratio.  This is an advantage in tight access areas or where balancers cannot be used.

HIGHER PRODUCTION RATES
Air screwdrivers are able to deliver higher production rates since they are not limited by the dwell time required to drive a fastener, or cycle time between fasteners.  Generally, electric drivers require a minimum of 3-4 seconds between driven fasteners, and should not be on more than 0.5 seconds.  This is eliminates heat build up and prevents electronic component failure.

BROADER TORQUE RANGES AND VERSATILITY
Air screwdrivers offer a greater range of torque capacities and speeds to fit various applications.  Air screwdrivers are typically available as straight, pistol or angle head models.

EASIER MAINTENANCE
Fewer moving parts.  Therefore, fewer parts to keep on inventory.  There is no wiring or de-soldering to consider.  No delicate electronic components to handle or adjust.  Air screwdrivers are more "forgiving" than electric drivers.  If you assembly the motor incorrectly it simply stalls.  Typically, the maintenance department is able to provide a quicker turn around time to return the units back to production.

EXHAUST AND SOUND EMISSIONS
Exhaust hoses can be used to channel away any exhaust discharge away from the product and operator.  It also lessens the sound emission.

Quote from: http://www.aimco-global.com/Ele-Pneu_Screwdriver_Features.asp
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .

電動螺絲起子扭力說明

扭力的英文叫作Torque它是一種能夠造成旋轉力道的動作能量,泛指一物件由靜止點開始旋轉移動的最基礎動能,但置於旋轉的電動起子工具上就是指扭轉的力量。因為扭轉的力量是以圓周式的旋轉移動,所以正確的說法應該在一個力量(例如:1kg)在固定長度上(例如:cm)使其轉動,又稱為--扭距,更因習慣上之簡稱-扭力,故以扭力稱之。

但凡是接合某物體或是某實體以「轉」的力量破壞(或是使其短暫變形、永久變形、持之帶動運轉),皆可稱為扭力,如汽車引擎馬力的輸出(:xxx扭力)或是用工具旋緊螺絲或鬆開螺絲(螺絲之最大峰值及最小鬆脫峰值)都可以算是扭力。

扭力的單位應用最普遍分為有:kgf.cm / N.m / Lbf.in   各國因應所需使用的單位不同,所以選用的標準也不一樣。
1kgf-cm就是在距軸心一公分的軸上有一公斤的扭力(扭矩)
1N.m  就是在距軸心一公尺的軸上有一牛頓的扭力(扭矩)
1Lbf.in就是在距軸心一英吋的軸上有一磅的扭力(扭矩)

而每個單位與單位間都能換算,換算公式如下:
單位的換算:
1Kgf.cm=0.098067 N.m =0.867962 Lbf.in
1N.m = 10.197 Kgf.cm=8.850 Lbf.in
1Lbf.in = 1.1521 Kgf.cm= 0.11356 N.m

電動起子就是一種使起子頭旋轉而達到鎖緊螺絲或是鬆脫螺絲的工具,本身有一個所謂的扭力值範圍,在其範圍內可以任意的調整扭力值的大小使其達到鎖附螺絲的最佳緊和度的工作。電動起子頭帶動螺絲旋轉,使螺絲鎖緊到最佳的密合度而自動停止其扭力即是最佳之工作扭力值。


扭力值的增減不是等比遞增或遞減 但居於易於辨識 通常會標示起子的最小扭力值與最大扭力值 兩點連起來的直線 就此標為電動起子的扭力值參考曲線圖,如圖示:




1. :TL-4000 最小扭力1.0kgf.cm 、最大扭力5.5kgf.cm
X軸:電動起子上的扭力刻度值
Y軸:參考電動起子輸出的扭力值 


電動起子的使用在其使用的範圍內當然可以自由設定使用,例如:
TL-4000(扭力範圍為1~5.5kgf.cm)來說明的話就是:
最小扭力在1Kgf.cm
最大扭力在5.5Kgf.cm
共分為6個刻度其扭力範為內 當然可以自由地調整使用

2. 購買最適合用的電動起子

要如何購買 一支最合適的電動起子?
首先要求最小扭力與最大扭力是否含蓋需求的扭力值後,我們通常建議使用者,選購電動起子扭力範圍的最中間值為工作值
其因為:
i. 鎖附工作的扭力值最穩定
ii. 起子的使用效應壽命最長
iii. 馬達與齒輪發揮相對最佳

結論:有一說使用80%的範為最佳其實是多慮的,電動起子設計制訂扭力範圍時 已經將其考量進去,均會將其最大極限值下修至80%後,再將其制定為最大值,故消費者請放心使用本公司之HIMAX電動起子產品
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HIMAX Electric Screwdriver www.ehimax.com is a professional electrical tool supplier in China since 2001. Like HIOS, Kilews, Delvo, Kolver, ASA, Conos and so on,  we are proficient in manufacturing electric screwdrivers. HIMAX Electric Screwdrivers are designed especially for the assembly line of  electronic products such as tablet, PC, laptop, digital camera, cell phone, game console, mobile devices and so on. HIMAX Electric Screwdriver possess accurate torque control to accomplish precision screw fasten tasks and can be used in automation system. Fastening small screws, electronic screw and miniature screw is what we are good at.
We also offer  torque screwdriver, torque meter, screw counter, screw feeder, screw driver bits and electric power supply for electric screwdrivers with less cost  but good  quality.
We are so confident of the quality of HIMAX electrical tools and we are one of the best electric screwdriver suppliers among all the China suppliers and even in the world.
Now you can find us on Facebook, Google+, Blogger, Wordpress.com  and Yahoo blogs. You can also follow us on Twitter and Plurk. We provide useful knowledge of electric screwdrivers and electrical tools for plant workers, factory buyers and engineers. Welcome to visit www.ehimax.com .
HIMAX台力牌电动起子www.ehimax.com 始于2001, 位于中国宁波,是专业的电动起子、电动螺丝刀、电批、电动工具制造商及供应商。就像HIOS好握速, Kilews奇力速, Delvo, Kolver, ASA好帮手, Conos技友等品牌, HIMAX台力牌电动起子也是世界最佳电动起子品牌。 HIMAX电动起子/螺丝刀/ 电批是专为精密电子及机械组装线及生产线设计的。因为HIMAX电动起子拥有精确的扭力控制,同时能够锁附各类大小的微型电子螺丝、细小螺丝,因此各项精密产品如平板电脑, 个人电脑, 计算机, 笔记型电脑, 数位相机, 手机行动电话,电视游戏机, 随身小型游戏机, 及其他随身电子产品设备等等,皆可采用HIMAX电动起子进行产品组装以确保生产品质。
我们也以平实的价格供应各式品质优良、物美价廉的起子头/批头、螺丝供料机、螺丝计数器、电动起子电源供应器及各式电动工具、五金工具等。
欢迎参观我们的网站
www.ehimax.com 购各式工具,我们同时也在脸书、Google+、Blogger、Wordpress.com上分享各类电动工具维修操作要诀及相关知识,并定期公布新品资讯及优惠活动。您也可在推特及噗浪上关注我们的最新讯息。 HIMAX台力牌电动起子感谢您的支持!